The solution and what we delivered:
To meet the tight deadline, Airmatic adopted a streamlined project approach, integrating design validation, fabrication and installation into a closely managed schedule. The fabrication team prioritised efficient production of the spiral wound ductwork using thin gauge 304 stainless steel, ensuring both durability and ease of installation. Close coordination between workshop and site teams enabled seamless transition from manufacture to installation.
By pre-planning installation sequences and utilising modular duct sections, Airmatic minimised on-site disruption and reduced installation time. The use of riveted construction and coupling joints allowed for fast assembly while maintaining structural integrity. All duct joints were carefully sealed using silicone to ensure reliable performance and prevent leakage within the system.
Technical hurdles we faced and the solutions we provided:
Tight Project Timeline: The project required completion within the same month as the initial enquiry, leaving minimal margin for delays.
Solution: Airmatic rapidly mobilised its internal teams, prioritised production scheduling and maintained clear communication with the client to ensure swift decision-making and execution.
Replication of Existing System: The new ductwork needed to mirror an existing installation while fitting within a different physical environment.
Solution: Detailed site assessment and measurement allowed Airmatic to accurately replicate the design while adapting it to suit the constraints of the container.
Installation Within a Confined Space: Working inside a shipping container presented access and space limitations.
Solution: The team used modular duct sections and efficient assembly techniques to enable safe and effective installation within the restricted environment.
What long-term benefits can the client see:
· Minimal downtime due to fast project delivery
· Reliable, high-quality ductwork system
· Consistency with existing infrastructure
· Confidence in workmanship and installation standards
How this project has impacted Airmatic:
This project reinforces our strength in delivering fast-track fabrication and installation projects, particularly where timelines are critical.
It highlights:
· The efficiency of Airmatic’s in-house manufacturing capabilities
· The value of experienced installation teams working in coordination
· The company’s ability to adapt quickly to urgent client requirements
Ongoing support for the client:
Airmatic continues to support clients like VOE Marine with bespoke ductwork and stainless-steel fabrication solutions, offering rapid response capabilities for urgent and time-sensitive projects.
Conclusion
This project demonstrates Airmatic’s ability to combine speed, precision and quality in delivering stainless-steel ductwork solutions. From initial enquiry through to final installation, the team provided a responsive and reliable service, ensuring the client’s requirements were met without compromise.